Medisage Medical Medisage Medical

High-Altitude Compensated Stamping System for Thin-Wall Manifolds (MIL-STD-704F)

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Product Description

🔍 Overview
Model NO.
Customized Products
Material
High-Speed Steel
Processing Method
Punching and Shearing Mould
Technics
Forming Die
Manufacturing Technology
Automation Technology
Mold Cavity Technology
CNC Milling
Production Frequency
15 Seconds Each
HS Code
84804190
Production Capacity
1,000,000 Units/Year
Package Gross Weight
10000.000kg
⚙️ Product Description

High-Altitude Compensated Stamping System for Thin-Wall Manifolds (MIL-STD-704F)

Stamping System 1 Stamping System 2

Automotive HVAC Manifold Precision Die System

Integrating laser-guided KINSTAMP® progressive dies (CMM ±0.003mm) with NanoArmor™ 8μm DLC coating (HV3800), this system maintains 0.8-1.2mm wall uniformity in 6063-T5/3003 alloy tubes across 10M+ cycles. AI-driven control dynamically adjusts 200-1200kN stamping force and monitors 23 parameters, achieving 95% OEE through predictive wear algorithms. The HyDRA™ hydroforming module shapes 0.3-0.5mm SUS304/C1220T alloys (±0.05mm) at 45 strokes/min, with IR thermal fracture prevention. Compatible with R134a/R744 refrigerants, it ensures ISO 8573-1 Class 8 cleanliness via in-die HEPA filtration.

Core features include 15-min quick mold change (VDI 3323-2015), 30% energy efficiency gains, and multi-material adaptability for Φ8-25mm aluminum/copper/steel tubing. Certified for closed-loop lubricant recycling and EV/heavy-duty thermal systems.

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🏢 Manufacturing Capabilities
Factory facility

We stand as a beacon of innovation and expertise, positioned as a high-tech enterprise specializing in the production of precision stamping molds for automotive heat exchange systems and stamping automation equipment. Our team of engineering professionals is proficient in mold design and manufacturing.

Over the years, our operations have consistently achieved ISO9001, ISO14001, and IATF16949 certifications. Serving a wide array of industries, our products—including automotive air conditioning evaporators, radiators, condensers, heater cores, and advanced thermal management systems for new energy batteries—are celebrated globally for their quality and reliability.

Workshop 1 Workshop 2 Workshop 3
Detail 1 Detail 2 Detail 3
📜 Certificates and Honors
Certificates Display
📦 Packaging & Delivery
Packaging Box Shipping Logistics
✈️ DHL: 3-5 working days.
✈️ UPS: 5-7 working days.
✈️ TNT: 5-7 working days.
✈️ FedEx: 7-9 working days.
✈️ EMS: 12-15 working days.
🚢 Sea/Post: Delivery time varies by destination country.
🤝 Exhibition & Professional Team
Exhibition Presence Professional Team
❓ Frequently Asked Questions
What materials can this stamping system process?
The system is highly adaptable, designed to handle 6063-T5 and 3003 aluminum alloys, as well as 0.3-0.5mm SUS304 stainless steel and C1220T copper alloys for various thin-wall manifold applications.
What is the expected lifespan of the dies?
Thanks to the NanoArmor™ 8μm DLC coating (HV3800), our precision die systems are engineered to maintain high performance and wall uniformity across more than 10 million cycles.
How precise is the manufacturing tolerance?
We utilize laser-guided KINSTAMP® progressive dies with CMM precision reaching ±0.003mm, ensuring extreme accuracy for automotive heat exchange components.
Is the mold change process efficient for different production runs?
Yes, the system features a 15-minute quick mold change capability (VDI 3323-2015 standard), significantly reducing downtime and improving Overall Equipment Effectiveness (OEE).
Are your products compliant with international automotive standards?
Our manufacturing processes and products are fully certified under ISO9001, ISO14001, and IATF16949 standards, ensuring the highest quality for global automotive supply chains.
How does the AI-driven control system benefit production?
The AI-driven control dynamically adjusts stamping force (200-1200kN) and monitors 23 distinct parameters in real-time, using predictive wear algorithms to achieve a 95% OEE rate.

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